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Alternate Framing
Methods |
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Alternative Framing
& Wall Systems
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The weakened supply and erratic price
of lumber is forcing designers, builders, and developers to explore alternative
materials for residential construction. Here is a review of several innovative
materials and technologies that may offer advantages in construction as
well as practical long term benefits to the homeowner. From high-tech
to timber frame, today's houses are being built with more than wood and
brick.
These are a few of the new materials available to you today.
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Insulated Concrete
Forms (ICFs)
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What They Are: These are hollow foam forms that crews
stack into the shape of the exterior walls of a home. The foam acts
as insulation, as they build the walls, reinforcing steel bars are snapped
in place. They then pour concrete inside, creating a foam-concrete sandwich.
Advantages: The method builds durable houses, and the forms are easier
to handle than concrete blocks. The steel bars offer extra stability.
The result is a house that is exceptionally strong, energy efficient,
quiet, comfortable, and durable that can be built in any style.
Disadvantages: It can be more expensive than traditional stick building,
and it's crucial to hire a builder who has experience working with ICFs.
Many local building departments do not recognize this type of construction
as “typical” and will often hold a home to commercial standards.
Whatever products you use you will need to receive the ICBO or UL listing
to be a viable product to use in certain jurisdictions. The other major
disadvantage is that the electrical is gouged into the foam in conduit
as well as any plumbing in the walls. You would normally stucco the
exterior and plaster the interior. These products work best on slab
on grade foundations. The costs are higher overall.
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Structural Insulated
Panels (SIPs) |
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What They Are: Fiberglass panels are made from insulating
foam sandwiched between two layers of structural material.
Advantages: Walls can be erected quickly, usually within hours, compared
with about two weeks for traditional stick (lumber) framing. The panels
are lightweight and are already filled with insulation when they arrive
on the site. Since the insulation is installed in a controlled environment
and is measured to fit precisely, the house is likely to be more airtight
than a conventionally built home -- an energy-efficiency plus.
Disadvantages: This method can also be more expensive than stick building.
And a builder needs to be well versed in the process to make sure the
panels fit together precisely. . Many local building departments do
not recognize this type of construction as “typical” and
will often hold a home to commercial standards. Whatever products you
use you will need to receive the ICBO or UL listing to be a viable product
to use in certain jurisdictions. The other major disadvantage is that
the electrical is gouged into the foam in conduit as well as any plumbing
in the walls. Cost is not quite as expensive as other alternate methods
and labor on wall erection is greatly reduced.
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Modular Construction |
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What It Is: Homes are built in-factory, then collapsed
and taken to the home site and erected with cranes. Though mobile homes
are most often associated with this type of construction, the market
has grown to include homes that very closely resemble conventionally
built structures.
Advantages: Once the homes are transported to the site, cranes can erect
the walls within hours. Today's modular homes can also be custom-designed
to include such features as tray ceilings, coffered beams, and spiral
staircases. Like SIPs, modular homes are built to precise specifications
in a controlled environment so they are more likely to be airtight than
a stick-built house. When placed on a conventional foundation of any
type the resale is almost as strong as conventional framed homes.
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Steel Framing |
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What It Is: Houses are framed with light-gauge steel
studs instead of lumber.
Advantages: The method supports heavier loads and provides longer-lasting
frame construction. Steel framing is dimensionally stable and eliminates
most drywall cracking. As is the case with other nontraditional exterior
materials, houses framed with steel can be finished with any exterior
material.
Disadvantages: Some builders mistakenly assume that if they're able
to build stick houses, they can build steel homes. Although steel framing
is similar to traditional or stick framing in the construction process,
the construction materials are vastly different, and builders need training
to use them correctly. The other great advantage of metal framing is
all studs have predrilled holes to allow easy routing of electrical
and plumbing. The only drawback is the need to use screws on finish
trim and other wood products. You need to block and back a little more
than normal when in areas such as cabinets and fixtures.
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Timber Framing |
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What It Is: Timber framing combines
handcrafted timbers with time-honored building techniques. The timbers
are cut, shaped, and finished, then sent to the building site, where specially
trained crews erect the house frame.
Advantages: Timber framing is time-tested having been around since 600
ad. Timber-frame homes are usually sheathed with stress skin panels; insulated
exterior sheathing that carries exceptional insulation value as well as
the benefit of quickly enclosing a timber frame from the elements. This
construction is also called post and beam construction. The main framing
goes up fairly quickly with all the time going to the framing between
posts.
Disadvantages: Since few people build with this method, it could be difficult
to find someone who's suited to tackle your project. The good news is
there are several companies who specialize in this method such as Lindal
Cedar Homes.
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Autoclaved
Aerated Concrete Blocks (AAC) |
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What They Are: These insulating and lightweight blocks
are made from concrete mixed with chemicals and sometimes Styrofoam
that cause it to rise like dough in an oven. The mixture is pressure-cooked
until its mass is about 80 percent air. These blocks are lightweight
and easy to use. These blocks are stacked like cinderblock. The centers
are hollow and allow rebar to be used along with concrete being poured
to fill the hollows. One of my favorite brands in this product type
is “Rastra”
Advantages: It's virtually as strong as concrete, but lightweight and
easy to handle during building. It's time-tested in Europe, where it's
been a popular construction method for decades.
Disadvantages: It's expensive -- about 20 percent more than traditional
building methods. Many local building departments do not recognize this
type of construction as “typical” and will often hold a
home to commercial standards. Whatever products you use you will need
to receive the ICBO or UL listing to be a viable product to use in certain
jurisdictions. The other major disadvantage is that the electrical is
gouged into the foam in conduit as well as any plumbing in the walls.
You would normally stucco the exterior and plaster the interior. These
products work best on slab on grade foundations. The costs are higher
overall.
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Engineered
Wood |
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What It Is: Thin layers of wood are glued together,
and then micro cured to form large, solid planks and beams. This line
of products spans greater spans and comes in longer lengths than conventional
wood. “Truss Joist” products are my personal favorites.
They manufacture truss joists as well as para lams, glu lams and any
other engineered product you may need.
Advantages: The method offers more dimensional stability than conventional
lumber. This line of products spans greater spans and comes in longer
lengths than conventional wood.
Disadvantages: It can cost more than stick building. Early engineered-wood
products raised health concerns because of out gassing problems; however,
microwave curing has essentially eliminated those.
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Brian Garrison
Professional Building Designer
http://www.greatamericanhomeplans.com
http://www.garrisonassociatesdesigners.com
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